INDUSTRY LEAN SOLUTIONS

​Maximise your profits, ​realise your strengths

ILS LTD

On Site consulting

ILS LTD

On Site training

ILS LTD

Tailored training

ILS LTD

Focusing on your business needs

ILS LTD

Systems integration

ILS LTD

Get your systems set up and monitoring

ILS LTD

Face to face consultation

A fantastic course, world class delivery
from David and Pete. James Ogden, ITM POWER

All training/projects delivered positive gains
back to the business. Highly recommend
the team. Graham Challinor, PANDROL

I highly recommend ILS's expertise to any
person looking to expand their knowledge and
development in Six Sigma. Paul Smith, ITM POWER

WOW!! If I told you that I have received a
Master Class in six sigma then that would be
an understatement. Luke Holler, ITM POWER

Pete is one of the most knowledgeable and
experienced individuals I have ever worked with.
Todd Marshall, Advanced Plastics

Industry Lean Solutions is committed to supporting manufacturing companies eliminate waste, maximise profits and deliver high quality products.

Complete customer satisfaction: QCD - Quality, Cost, Delivery

Our dedicated team has over 30 years, front-line, Automotive manufacturing experience within multi-million pound turnover, global companies. Continually improving quality and production systems to meet the ever-changing landscape. Setting the standards of best in group and achieving world class certifications.

Engaging with all stakeholders of the business from the shop floor workforce to the Managing Directors we bring together a holistic one company, one team approach. Whether you require transparency for a one-off project or a full-scale lean training and development programme to empower your own talented employees, Industry Lean Solutions will support you to deliver your financial and quality goals.

We have found the best way to offer our services is through 2 streams, Training and Consulting, have a look below to see which best suits your needs.

The services we offer are to either deliver structured and experienced Training for you and your business, or Consulting where we can visit you for some quick wins, and establish any business opportunities...

TRAINING

We attend your site (or a common ground) where we can take up to 12 attendees to train them in the building blocks, the tools and techniques needed to lever real change and accelerate profits for your company.

• Lean Six Sigma methodology and tools (yellow belts to black belts). 
• Systemic controls.
• Reducing Loses & Waste.
• Practical problems solving techniques.

oVER ​300 trainees rated our service 4.9 / 5

CONSULTING

Initial consultation is discussed on your site or via a web link to establish 'voice of the customer', what support you need.

• Take advantage of our free one day audit to highlight potential business improvement opportunities.
• Support for existing projects to ensure a robust closure.
• Deep dive support for a new lean system introduction.

Hand assembly and devoted craftsmanship are now, in some cases, a preferred characteristic of products. You may be thinking that our approach would be to automate or remove the human aspect - this is not true.

We specialise in optimising your existing resources and skills, we bring out the best in your people and make them realise their true worth. 
Why waste your and your colleagues time by repeating tasks that don't add value?

The first time we visited this customer it only took a few hours of basic skills training and the feedback speaks for itself:

I know it sounds crazy, and you're going to smile and nod when you read this... but I used to spend 15 minutes a day looking for my sweeping brush!
I know I put it down here! Right? Or was it there?

15 minutes / day is  1/30th of my entire working life! What a waste of time!

ILS taught us so many tricks like this I can't wait to analyse and see the results of the improvements we have put in place!

Happy customer

This is not the actual factory, it is a nice wartime picture of fighter plane fuselage assembly

Acronyms / Keywords to help you navigate the manufacturing industry: ​PPM = Parts Per Million. DOE = Design Of Experiments. TPS = Total Production System. OEE = Overall Equipment Effectiveness. MSA = Measurement System Analysis. GRR = Gauge Repeatability & Reproducibility. DMAIC = Define Measure Analyse Improve Control